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At KIPPL, we specialize in precision injection molding, a complex manufacturing process that transforms plastic granules into precisely shaped components. Using specialized hydraulic or electric machines, plastic is melted, injected into a custom metal mold, and then cooled to form the desired shape. This process is essential in producing high-quality, consistent parts for a wide range of industries.
With nearly two decades of expertise, our state-of-the-art facility is equipped with a diverse range of horizontal and vertical press machines, ranging from 25T to 300T. This allows us to handle a wide variety of projects with exceptional accuracy and efficiency.
Our experienced and dedicated molding team collaborates closely with clients to simplify the molding process, eliminate the need for secondary operations, and enhance the structural integrity of the final product. Whether you’re looking to bring a complex design to life or need support in optimizing your manufacturing process, we’re here to provide the best-in-class service tailored to your unique needs.
At KIPPL, we understand that the plastic injection mold is the most critical component in the manufacturing process. This tooling, made from a combination of steel plates and other essential components, is meticulously assembled and installed in injection molding machines to ensure that it fulfills its intended purpose with precision.
The quality and specifications of the final product depend heavily on the mold’s design and maintenance. That’s why we prioritize regular upkeep and maintenance, ensuring that our molds consistently produce high-quality results.
Our team is well-equipped with the expertise and resources necessary for both preventive and breakdown maintenance of molds. We also work closely with our customers to analyze and suggest improvements in mold design, helping to optimize operations and enhance product performance.
At KIPPL, we understand that the production of high-quality plastic parts doesn’t end with molding. Secondary operations, such as product degating, deflashing, assembly, and finishing, are crucial steps that enhance the quality and value of your final product.
We provide a full range of secondary operations to meet your specific needs, including:
Our comprehensive approach ensures that every aspect of your product is handled with care, from the initial mold design to the final finishing touches, delivering a product that meets the highest standards of quality and performance.
Annealing is a specialized heat treatment process that enhances the performance and durability of plastic components. By heating the part below its softening point and then slowly cooling it, annealing effectively removes internal stresses that can lead to cracking, wear, poor chemical resistance, and overall performance degradation. This process can be performed both before and after machining and finishing, depending on the specific requirements.
The benefits of annealing include:
At KIPPL, we offer one of the most effective plastic component annealing setups, utilizing a process commonly known as hot water dipping, where water is used as the heating medium. Our advanced annealing services are designed to optimize the performance and longevity of your plastic components, ensuring they meet the highest standards of quality and durability.
Mold designing is a critical aspect of plastic injection molding, involving the creation of a precise and efficient tool that shapes molten plastic into the desired product. At KIPPL, we offer a comprehensive service that includes both designing and manufacturing molds to the highest standards.
Our process begins with a deep understanding of your product requirements. We work closely with you to capture your needs and identify potential improvements, ensuring that the mold is optimized for quality, efficiency, and cost-effectiveness. Throughout the design and manufacturing phases, our team provides expert recommendations to enhance the performance and durability of the final product.
We coordinate every step of the process, from concept to completion, ensuring a seamless experience. The result is a mold tailored to your exact specifications, ready for production, and designed to deliver exceptional results.
